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MII and PCO Notification Process over OPC Agent

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Hi,

I'm using MII 14.0 and Pco 2.3 to work on a B&R PLC.

 

I use MII to collect production data from a PLC using a PCo OPC-UA agent, and to save it to a DB.

 

PLC and MII share a boolean flag tag "NewDataAvailable" to cooperate on data exchange.

When the PLC has new data, it publishes it to a MII-visible area and sets the "NewDataAvailable" flag to 1.

Then, MII reads data from PLC, makes some logic on it, saves it to a DB, and re-sets the "NewDataAvailable" flag to 0.

 

I have developed a version of the project on Query Mode, i.e., MII periodically (every 1 second) asks the PLC if any new data is available, and, if the answer is positive (flag to 1), it collects data, etc. It works fine, but I don't like such a static approach.

 

I have tried to develop a version of the project using  Notification Process. At PCo level, I have defined an agent notification with a trigger on flag "NewDataAvailable" ==1 expression, onTrue mode. The trigger destination is my MII transaction collecting data, saving it and setting flag back to 0 as last step.

If PLC has lot of data on a queue, it can reset flag to 1 in few ms.

I like this approach because it is dynamic: PLC acts as a master triggering MII operation only when required.

 

Here is my problem.

For some reason, when I activate the agent with the notification, the trigger works fine only for 2-3 times, and then it stops.

The flag is set too 1, but the trigger does not react.

I have a feeling that if the flag is re-setted to 1 by the PLC while the MII transaction has not been completely released yet , the trigger misses the true/false/true transition, and so it does not react any longer.


Is there anybody with a specific experience on this subject?

What is the best approach to manage dynamically data exchange between a PLC and MII?


I'm rather new on MII so I wonder if I'm missing some basic piece of information.


Thanks in advance for any kind suggestion.

Mauro


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